HH(300) 2 Flute Micro Long Neck Carbide Square End Mill

HH(300) 2 flute micro long neck carbide square end mill with 0.3μm ultra-fine carbide and TiSiN PVD coating for deep, narrow machining in hardened and mold steel up to 60 HRC.

Product Details

The HH(300) 2 flute micro long neck end mill is designed for machining small, deep and restricted features in hardened steel and mold steel.

Its micro-diameter cutting section provides access to fine features, while the long neck design creates additional clearance for deep grooves, recessed pockets and narrow cavities. A 0.3μm ultra-fine carbide substrate combined with TiSiN PVD coating supports high-speed machining and demanding dry or semi-dry cutting conditions.

The tool is suitable for hardened steel up to 60 HRC and can also be used for titanium alloys and nickel-based high-temperature alloys under appropriate conditions.

Product Highlights

  • 2-Flute Micro Long Neck Square End
  • 0.3μm Ultra-Fine Grain Carbide
  • TiSiN PVD Coating
  • Designed for Small and Deep Features
  • Suitable for Hardened and Mold Steel
  • Hardened steel capability up to 60 HRC
  • Suitable for High-Speed, Dry and Semi-Dry Cutting
  • Applicable to Titanium Alloys and Nickel-Based Alloys

Deep Micro Machining Applications

Deep Narrow Grooves

The micro cutting diameter allows access to narrow grooves, while the long neck provides the additional reach needed for deeper features.

Recessed Cavities

Suitable for small cavities and recessed areas where conventional micro end mills may not provide enough clearance.

Fine Mold Features

Designed for small ribs, pockets, steps and other precision mold features in hardened steel.

Deep Hardened-Steel Features

The HH(300) combines micro geometry with a hardened-steel capability up to 60 HRC, making it suitable for selected deep machining applications.

Micro Long Neck Geometry

Micro Cutting Diameter

The small cutting diameter is intended for fine features and restricted areas where a conventional end mill is too large.

Long Neck Clearance

The reduced neck section creates additional clearance behind the cutting area, helping the tool reach deeper features without unnecessary body interference.

Effective Length

For micro long-neck tools, the effective length is a critical selection factor. Use the shortest practical reach needed for the feature to maintain rigidity.

Tool Overhang

As tool extension increases, sensitivity to vibration and deflection also increases. A rigid setup and minimal practical overhang are important for stable machining.

Commercial micro long-neck tools commonly specify reach, cutting length, neck diameter and overall length separately because these dimensions directly affect deep-feature applications.

Why Use 2 Flutes for Micro Machining?

More Open Flute Space

The 2-flute configuration leaves more space around the cutting area, which can help manage chips in small-diameter machining.

Suitable for Small-Diameter Tools

Two flutes are commonly used in micro end mill designs where chip evacuation and controlled cutting engagement are important.

Controlled Cutting

The 2-flute geometry is suitable for precision applications where cutting conditions need to be carefully controlled to protect the small cutting edge.

Hardened Steel Performance

The HH(300) is designed primarily for high-hardness machining rather than general-purpose milling.

Up to 60 HRC

The stated application range covers hardened steel up to 60 HRC.

Mold Steel

The tool is suitable for precision machining of hardened mold and die components where small features and deep access are required.

High-Speed Machining

The TiSiN coating and ultra-fine carbide substrate are designed for demanding high-speed cutting conditions.

Dry and Semi-Dry Cutting

Dry and semi-dry machining are key application modes for the HH(300), although the appropriate cutting environment depends on the workpiece and machine setup.

Material Applications

Workpiece MaterialApplication Focus
Hardened Steel ≤60 HRCMicro grooves, cavities and fine features
Mold SteelSmall hardened mold components
Titanium AlloyPrecision difficult-material machining
Nickel-Based High-Temperature AlloySelected high-temperature alloy applications

Actual performance depends on material grade, hardness, tool diameter, effective length, tool overhang, machine rigidity and cutting conditions.

HH(300) Tool Technology

0.3μm Ultra-Fine Carbide

The ultra-fine carbide substrate provides high hardness and wear resistance for demanding micro machining applications.

TiSiN PVD Coating

The TiSiN coating is designed for high-temperature cutting conditions and supports wear resistance during high-speed machining.

Specialized Geometry

The tool geometry is developed around the combined requirements of micro machining and extended reach rather than simply extending a standard square end mill.

High-Temperature Performance

The supplied product data specifies approximately 1200°C high-temperature resistance for the coating system. This refers to coating thermal performance and should not be interpreted as an actual cutting temperature.

Technical Specifications

ParameterSpecification
SeriesHH(300)
Tool Type2 Flute Micro Long Neck Carbide Square End Mill
Flute Count2
End TypeSquare
DesignMicro Long Neck
Carbide Substrate0.3μm Ultra-Fine Grain Carbide
CoatingTiSiN PVD
Hardened Steel CapabilityUp to 60 HRC
Cutting ModesHigh-Speed / Dry / Semi-Dry
Recommended MaterialsHardened Steel, Mold Steel, Titanium Alloy, Nickel-Based Alloys

Key Dimensions

For this tool configuration, selection should consider:

  • Cutting diameter
  • Flute length
  • Effective length
  • Neck diameter
  • Neck length
  • Shank diameter
  • Overall length

How to Select the Right Configuration

Match the Tool Diameter to the Feature

Choose a cutting diameter that fits the narrowest feature while maintaining adequate tool strength.

Determine the Required Effective Length

Use the actual machining depth to determine the necessary reach. Avoid excessive tool extension.

Check Neck Clearance

The neck should be long enough to clear surrounding walls and shoulders without creating unnecessary unsupported length.

Confirm Workpiece Hardness

For hardened steel applications, confirm that the material falls within the 60 HRC range specified for the tool.

Control Tool Setup

Micro long-neck tools are sensitive to spindle runout, toolholding accuracy, vibration and overhang. A rigid setup is essential for stable cutting.

Cutting Conditions

The HH(300) is intended for high-speed, dry and semi-dry machining, but micro long-neck applications require carefully controlled cutting loads.

Recommended cutting data should be selected according to:

  • Tool diameter
  • Effective length
  • Workpiece material
  • Material hardness
  • Spindle speed
  • Feed per tooth
  • Axial depth of cut
  • Radial engagement
  • Tool overhang

For application-specific recommendations, provide the tool diameter, material grade, hardness and machining depth.

Customization

Customized configurations are available for applications requiring specific dimensions or reach.

Custom Options

  • Cutting diameter
  • Flute length
  • Effective length
  • Neck diameter
  • Neck length
  • Shank diameter
  • Overall length
  • Tool geometry
  • Coating

Frequently Asked Questions

What is the HH(300) 2 flute micro long neck end mill used for?

It is designed for small, deep and restricted machining features in hardened steel and mold steel, including micro grooves, recessed cavities and fine mold details.

Can the HH(300) machine hardened steel up to 60 HRC?

Yes. The HH(300) is designed for hardened steel applications up to 60 HRC with appropriate cutting conditions.

Why use a long neck micro end mill?

The combination of a small cutting diameter and extended neck provides access to narrow, deep and recessed features that standard micro end mills may not reach.

Is the HH(300) suitable for dry cutting?

Yes. High-speed, dry and semi-dry machining are key application modes for this tool.

Can the HH(300) machine titanium alloys and nickel-based alloys?

Yes. It can be used for selected titanium alloy and nickel-based high-temperature alloy applications under appropriate cutting conditions.

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